QCD31-FM INSIGHTqc™ Controller w/ Fieldbus & MES

Ingersoll Rand QCD31-FM is the INSIGHTqc™ Controller with Fieldbus & MES integration, a versatile DC electric fastening system controller optimized for corded QE and QM series nutrunners in precision assembly applications. This 230V AC model features a 7-inch full-color touchscreen for intuitive operation, web-based programming accessible via any browser-enabled device, and advanced logic controls for error-proofing, job sequencing, and data traceability, supporting up to 256 programs with 31 steps each to streamline global manufacturing workflows while minimizing downtime through SSD-based backups and onboard diagnostics.

• Model: QCD31-FM (INSIGHTqc™ Controller with Display, Fieldbus & MES Software, 230V AC)
• Type: Corded DC electric tool controller; supports QE/QM series nutrunners (inline, angle, pistol configurations)
• Display: 7-inch full-color capacitive touchscreen LCD with intuitive visual interface and context-specific help
• Power Requirements: 230V AC / 8A input; integrated power on/off switch, GFI/20 Amp circuit breaker, onboard circuit breaker, integrated E-Stop
• Weight: 5.6 kg (12.3 lb.)
• Dimensions: 187 mm L x 359 mm H x 177 mm W (7.36 x 14.13 x 6.97 in.); volume 10.9 dm³
• IP Rating: IP52 (when mounted vertically)
• Boot Time: 40 seconds
• Connectivity: Ethernet (1x 10/100, 1x 10/100/1000); 4x USB 2.0 ports; Fieldbus card slot (Ethernet/IP, ProfiNet, ProfiBUS, DeviceNet); MES protocols (Open Protocol, ToolsNet, VW XML 2.1, Nissan Serial EOR, IR Ethernet EOR); Digital I/O (7x5 integrated); RS232; 6-position connector (+24V, 24V COM, E-STOP, HIGH SPEED STOP); tool connector; IP reset button
• Compatibility: 100% with QE/QM series DC nutrunners (e.g., QE2PT003P10Q04, QE8AT065PA5S08); up to 256 tools in multi-tool setups; plug-and-play accessories (tool cables 3m/6m/10m, DIO box, barcode scanners, light tower)
• Programmable Configurations: Up to 256 JOBS; 256 PSETs per JOB; 31 steps per PSET; tightening strategies (torque, angle, hybrid torque-angle, jog control, prevailing torque, delay steps, speed control, gang count); quick/advanced modes; barcode/QR/RFID integration; logic rules for job sequencing; multi-language support (English, French, German, Italian, Spanish, Chinese, etc.); tubenut controls
• Control System: Web-based programming (no PC/license required); unrestricted remote access from browsers; spindle management; hot-swap tools; statistical alarms; email alerts (requires IT setup); user management (unlimited configurable logins)
• Data Storage: Removable SSD for full backup/restore (via USB or swap); 50,000 tightening results; 50,000 tightening traces/curves; 50,000 audit logs; 50,000 event logs; 50,000 system logs
• Operator Feedback: Real-time cycle/JOB results; system indicators (PM alarms, tool status, network/fault status); statistics summary; multi-color LEDs on accessories; integrated whiteboard/QR code for setup
• Maintenance Features: Preventative maintenance alarms; onboard diagnostics (tools, Fieldbus, digital I/O); firmware updates via USB/web; full factory reset; network discovery; tool calibration; GFI test button
• Additional Features: Integrated carrying handle and wall mount; reduces hardware footprint by up to 40%; cybersecurity (user authentication); offline operation; advanced SPC metrics (Cp/Cpk, mean shift, range, σ, PP/PPK, slope analysis); complete settings recovery via SSD swap; compatible with articulating arms/torque arms